Snap-on Motorized Loader Manuale Utente Pagina 1

MOTORIZED CONTROL LOADERUSER'S MANUAL

IISafety InformationWARNINGRisk of electric shock and fire.• For indoor use only. Do not expose charger torain or snow. Do not use in damp locations

A-4AccessoriesComponent Description Drawer-Cutout2000-550-02 Extension arm kit, for up to 80" wrenches2000-550-108 Arm2000-550-115 Reaction pin s

A-5AccessoriesCalibration AccessoriesCalibration of the 2000-810-01 Indicator and MULTITEST seriestransducers is recommended at least every 1 year.Com

A-6AccessoriesComponent Description Drawer-Cutout200 in oz - 250 ft lb arm and weight set2000-321-0 200 in oz - 250 ft lb weight setWeights2000-310-1

IIISafety InformationWARNING• Make sure all components, including, adaptors,extensions, drivers and sockets are rated tomatch or exceed the torque or

IVSafety Informationsafety featuresLIMITING SWITCHESThe limiting switches on the loading mechanism will automatically stop the motorbefore damage is d

1-1IntroductionThe 2000-810-01 Indicator is a laboratory grade instrument thatprovides TORQUE, FORCE and ANGLE of rotationmeasurements and set-able al

1-2IntroductionSet-up and calibration programming is entered on front panelmembrane keys. HIGH and LOW torque limits are adjustable togive an audible

2-1Functional Description andSpecificationsThe Motorized Control Loader System is comprised of the2000-810-01 Indicator, one of the Multitest Torque/F

2-2Functional Description and SpecificationsA — IndicatorThe 2000-810-01 Indicator monitors and displays the torqueapplied.B — Transducer (Accessory)T

2-3Functional Description and Specifications2000-810-01 IndicatorThis section describes the major hardware components of theMULTITEST Indicator, inclu

2-4Functional Description and SpecificationsF — Maximum Range DisplayFigure 2-4: Maximum Range DisplayTwo line by 16 character 5x8 dot-matrix LCD disp

2-5Functional Description and SpecificationsG — Front Panel Membrane Function KeysToggles between TORQUE and FORCE measurement modes.Selects TRACK, PE

Torque-Angle TutorialTorque vs Load Today’s torque wrenches are very accurate.Unfortunately, torque can be a poorparameter to measure when you’re real

2-6Functional Description and SpecificationsOpens and terminates calibration mode.Edits DATE/TIME programming function.Sets up high torque/force limit

2-7Functional Description and SpecificationsRear Panel (Input/Output)The 2000-810-01 Indicator rear panel is shown in Figure 2-5.Figure 2-5: 2000-810-

2-8Functional Description and SpecificationsD — PRINTER PORT (DB-9P)PIN FUNCTION2 Receive3 Transmit5 GroundE — OPTIONAL (DB-9P)PIN FUNCTION2 Receive3

2-9Functional Description and SpecificationsMULTITEST Torque/Force TransducersMULTITEST torque/force transducers provide industry standardinternal squ

2-10Functional Description and SpecificationsDisplay Resolution for Transducers in Force ModeDisplay Resolution for Transducers in Torque ModeMULTITES

2-11Functional Description and SpecificationsSpecificationsMOTORIZED CONTROL LOADER SystemSystem Accuracy±0.25% of reading @ 25°C(Indicator and transd

2-12Functional Description and SpecificationsData Storage/Recall w/Date Time Stamp3,000 measurementsStatistical AnalysisMax, Min, Range, Mean, Sigma N

2-13Functional Description and SpecificatonsTorque/Force TransducersAccuracy±0.2% of reading @ 25°C, within specified range, when used asprescribed wi

3-1Setup andProgrammingMotorized Control Loader System SetupFigure 3-1: Motorized Control Torque Tester/Calibrator/Loader SetupA – Internal printerB

3-2Setup and ProgrammingSetting Up the Motorized Control Loader System1. Position the roll cabinet on a level floor and lock thewheels.2. Mount the in

Toggles between TORQUE and FORCEmeasurement modes.Selects TRACK, PEAK HOLD, POWERTOOL, FIRST PEAK and ANGLE modes.Selects following units on LCDdispla

3-3Setup and Programming2000-810-01 Indicator ControlsRefer to the illustration below when performing the power-upand programming procedures.Figure 3-

3-4Setup and ProgrammingPowering the EquipmentTo power the equipment, press the power button on the front ofthe 2000-810-01 Indicator.• At POWER ON, t

3-5Setup and ProgrammingProgramming SetupSetting up Date and Time1. Press DATE/TIME. The LCD display readsDate dd/month/yy - upper lineTime hh:mm:ss

3-6Setup and ProgrammingSetting Up High and Low Limits AlertTorque/Force ModeUse SET HIGH and SET LOW to protect the tool under test orserve as a fast

3-7Setup and ProgrammingSetting High Torque/Force Limit1. Press SET HIGH.— The LED display reads:last SET HIGH value, with one digit flashing— The LCD

3-8Setup and ProgrammingAUTO CLEAR can be programmed with a 1 to 9 second delay.Use this feature to visually note the reading before the displayclears

3-9Setup and ProgrammingDATA LIST MemoryWhen changing transducers, or when creating a new statisticaldata list, the data list memory must be cleared.

3-10Setup and Programming4. Press ENTER to clear the last memory location. Thenumber of total memory locations decrements by one.Pushing ENTER repeat

3-11Setup and ProgrammingClear All Memory LocationsUse the procedure in this section to clear all memory locations.1. Press RECALL DATA.— LCD displays

3-12Setup and Programming3. Press ENTER.— The LED display reads:PRINTER or OPTIONAL— The LCD display reads:Download: - upper linePort - lower line4. P

Table of ContentsSafety Information ...

3-13Setup and Programming8. Press right DIGIT.— LED display indicates:YES or NO— LCD display reads:Download: - upper lineSend Init yes/no - lower line

3-14Setup and ProgrammingB. Rotate the encoder shaft exactly one complete turn(360 degrees). The upper right LCD display readsthe total number of cou

Setup and Programming3-15Setting Up Torque-Angle Measurement ModesIn using the torque-angle or "turn-of-the-nut" algorithm, afastener is run

3-16Setup and Programming3. Using up and down VALUE and left and right DIGIT,enter the clamping torque from the fastener torque-anglespecification ont

Setup and Programming3-175. Press SET HIGH.— The LED display shows the previously programmeddegrees of rotation preset value.— The LCD display reads:E

4-1Using the MultitestTorque Calibration SystemThe 2000-810-01 Indicator is designed to work specifically withthe Multitest series of smart transducer

4-2Using the Multitest Toque Calbration SystemDial and Bending Beam Torque Wrenches and ScrewdriversBe sure the Multitest transducer is capable of han

4-3Using the Multitest Toque Calbration SystemExample:When tool accuracy is 4% and 2000-810-01 Indicator /Transducer System accuracy is 0.25%, reading

4-4Using the Multitest Toque Calbration System5. Remove the tool from the transducer-loader and pressZERO TARE.6. Press MODE to select FIRST PEAK mode

4-5Using the Multitest Toque Calbration SystemTesting Power ToolsThe dynamic torque characteristic of a power tool and the statictorque applied when u

iiTable of ContentsDownloading Data List to Printer ...4-11Downloading

4-6Using the Multitest Toque Calbration System3. Press MODE to select TRACK mode. The green TRACKlamp lights.4. Adjust the power tool to the desired

4-7Using the Multitest Toque Calbration System13. While holding the power tool drive perfectly in-line withthe transducer drive, reinstall the tool on

4-8Using the Multitest Toque Calbration SystemUse the following procedure to make force measurements.1. To program the 2000-810-01 Indicator, refer to

4-9Using the Multitest Toque Calbration SystemDisplaying Statistical Analysis on LCD1. Press STAT.— The LED display reads:** STAT**— The LCD displays

4-10Using the Multitest Toque Calbration SystemPrinting Statistical Analysis1. Press STAT.— The LED display reads:**STAT**— The LCD display reads:HIT

4-11Using the Multitest Toque Calbration SystemDisplaying or Downloading Data ListTorque measurements stored in the data list also include a dateand t

4-12Using the Multitest Toque Calbration System5. Press ENTER to download the raw data list. The LEDdisplay reads:SENDING6. Press ENTER again to retu

4-13Using the Multitest Toque Calbration SystemHow to Use Analog Output (Rear Panel BNC Connector)Analog Output on the 2000-810-01 provides a real tim

4-14Using the Multitest Toque Calbration SystemMeasuring Torque and AngleAlthough measuring torque and angle is not a torque testingfeature, transduce

4-15Using the Multitest Toque Calbration SystemAngle OnlyThe 2000-810-01 accepts input from common bi-directionalincremental rotary encoders. The Ind

Table of IllustrationsFunctional Description and Specifications ... 2-1Figure

4-16Using the Multitest Toque Calbration SystemTorque-Angle AlgorithmIn addition to MULTITEST series torque transducers, the 2000-810-01 Indicator acc

5-1CalibrationThe MULTITEST Torque Calibration system is factory calibratedusing precision torque test arms, certified weights andlaboratory grade equ

5-2CalibrationMounting DetailsSingle Transducer Mounting Detail for CalibrationSingle transducer calibration requires the use of a reactionstand and t

5-3CalibrationTorque Over 250 ft lbFor torque calibration above 250 ft lb, the calibration block ismoved to the left for CCW loading and to the right

5-4Calibration2. Remove separated adaptor from calibration block.3. Attach transducer to the calibration block so that redmark on transducer lines up

5-5CalibrationQuick CheckWARNINGAlways be alert to the potential for personal injurythat may be caused by excessive torqueapplications, careless handl

5-6CalibrationSuggested Transducer Calibration Check Points, Bars, Hangers and Weights(Sheet 1 of 2)Part Bar Hanger Calibration Check Weights to Add

5-7CalibrationSuggested Transducer Calibration Check Points, Bars, Hangers and Weights(Sheet 2 of 2)Part Bar Hanger Calibration Check Weights to Add

5-8CalibrationTorque/Force CalibrationsMULTITEST Torque/Force Transducer Calibration Improper calibration can result in torquemeasurement errors. Fol

5-9Calibration5. Enter code the following code into the display using theDIGIT right and left keys and the up and down VALUEkeys:CODE52226. Press ENTE

ivUsing this ManualThis manual contains instructions for use and setup of theMotorized Control Loader System . A table of contents and atable of illu

5-10Calibration14. Apply and release full scale torque to the transducerthree times in the CW direction, then remove the weightsand hanger. Leave the

5-11CalibrationGravitational EffectsCorrection Factors on Test WeightsWeights used in torque calibration are affected by theiracceleration due to:• Al

5-12CalibrationFree Air Correction for AltitudeCorrection Factor for Check Point Readings1. Determine latitude and altitude. Obtain information froml

6-12000-800-02 Motorized LoaderThe 2000-800-02 Motorized Loader is designed as an integralcomponent of the CDI Motorized Control Torque CalibrationSys

6-22000-800-02 Motorized LoaderTorque/force transducers, purchased separately, are available inranges from 15-200 in oz, to 200-2000 ft lb. The Motor

6-32000-800-02 Motorized LoaderTorque Tester/CalibratorThe 2000-800-02 Motorized Loader mounts on a CDI rollcabinet, part number 2000-100-02. An indi

6-42000-800-02 Motorized LoaderUse the 2000-800-02 Motorized Loader to test torque wrenches.Refer to Figure 6-2 for an exploded view of the Loader and

6-52000-800-02 Motorized LoaderThe connector on single transducer cables containsthe EEPROM calibration memory chip. Neverattempt to remove the conne

6-62000-800-02 Motorized LoaderBall Handle AdaptorWrenches featuring a ball handle are fixtured using the ballhandle reaction adaptor shown in Figure

6-72000-800-02 Motorized Loader4-in-1 Transducer (Accessory)The 4-in-1 transducer is mounted to the loader using thestandoff fixture and bracket assem

Using This ManualSafety MessagesSafety messages are provided to help prevent personal injuryand equipment damage. All safety messages are introduced

6-82000-800-02 Motorized LoaderExtension Arm (Accessory)The 2000-800-02 Motorized Loader accepts torque wrenches upto 80" in length. The extensi

6-92000-800-02 Motorized LoaderMotorized Control BoxFig 6-6 Front Control Panel.Front Panel Membrane Function KeysThe MCB has a Liquid Crystal Display

6-102000-800-02 Motorized LoaderAn important step prior to any MCB operation is theestablishment of a referenceposition for the motor. This is called

6-112000-800-02 Motorized LoaderLoader Rear Panel InterconnectThe 2000-800-02 Motorized Loader rear panel is shown in Figure 6-7.Basic Set-up:WARNING

6-122000-800-02 Motorized LoaderUsing the Motorized Controller(For Torque measurement only!)The Motorized Control Loader consists of the Motorized Co

6-132000-800-02 Motorized Loader1. In case of an emergency, push E-STOP (EmergencySTOP) to shut down the motor. 2. Push System Control OFF (Red) bu

6-142000-800-02 Motorized LoaderIf the Loader is not in the Home Position, the Display shows:Make sure there is no wrench in Loader.Press RUN key to s

6-152000-800-02 Motorized LoaderNOTE: If the wrench has no click or bad-click the display reads:Press ANY key to return to the Home position.The MCB w

6-162000-800-02 Motorized LoaderDIAL , BEAM OR SCREW DRIVER MODE: ( This mode is used to check or test the Dial wrenches ).· Setup the Torque Tester:*

6-172000-800-02 Motorized LoaderIf the Loader is not in the Home Position, the Display reads:Make sure there is no wrench in Loader.Press RUN key to s

ISafety InformationIMPORTANT SAFETY INSTRUCTIONSThis manual contains important safety and operatinginstructions for CDI Motorized Control Loader Torqu

6-182000-800-02 Motorized LoaderAfter adjustment, press ANY key to return to main menu:The MCB continues until all cycles are completed.*** DIAL MODE

6-192000-800-02 Motorized LoaderTASK TERMINATION / CANCELLATIONUse STOP Key to cancel the current operation in ALL modes.For example, when the motor

6-202000-800-02 Motorized LoaderThe MCB then returns to main setup menu.The wrench can now be safely replaced.*** CLICK MODE ***Press Run to Start

6-212000-800-02 Motorized LoaderMANUAL MODEPress F1 key to select Manual mode:Press RUN key to start Manual mode.Press and hold (Left cursor) to move

6-222000-800-02 Motorized LoaderTypes of Loader TestingTorque Driver TestingAn accessory torque screwdriver testing kit, 2000-750-02, isavailable for

6-232000-800-02 Motorized LoaderForce TestingThe 2000-800-02 Motorized Loader and MULTITEST seriestransducers can be configured to deliver compression

6-242000-800-02 Motorized Loadersafety featuresLIMITING SWITCHESThe limiting switches on the loading mechanism will automatically stop the motorbefore

A-1AppendixAccessoriesThis appendix contains information on replacement parts andaccessories that are available from Consolidated Devices,Inc.,1-800-5

A-2AccessoriesMotorized Control System Components and Inventory ControlComponent Description Drawer-Cutout2000-100-02¬Roll cabinet2000-100-2 Foam inse

A-3AccessoriesOptional Transducers and AccessoriesComponent Description Drawer-Cutout2000-5-02 15-200 in oz transducer 9-B1/4" ext. drive 1/4&qu